Stainless Steel Pipe Bend
CNC Tube Bending manufacturer in India, ASME B16.9 Bends suppliers
Stainless Steel Pipe Bend Manufacturer in India
Oval Tubing Bends
CNC Tube Bending Supplier in Mumbai
Manufacturer of Rectangular Tubing Bends, Oval Tubing Bends stockist in Mumbai, India, ASME B16.49 Oval Tubing Bends Price in India.
What is Stainless Steel Pipe Bend ?
Stainless Steel Pipe Bend Suppliers in India
Tube bending capabilities
| Bending Process | Mandrel Bending CNC Mandrel Bending Roll Bending |
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| Materials | Steel Stainless Steel Aluminum Inconel Titanium Brass |
Copper Copper-Nickel Alloy 40 (21Cr-6Ni-9Mn Stainless Steel) Hastelloy |
| Fixturing | In-House Tooling Extensive Selection of Existing Tooling |
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0.0625" to 7" | |
| End Finishing Capabilities | Flaring Flattening Expanding Swaging |
Beading Trimming Facing Victaulic Grooving |
| Additional Services | Boring Brazing Welding Forming Machining Milling |
Shearing Grinding Mechanical Assembly Part Marking T-Drill Pullout CNC Machining |
| Testing & Inspection |
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| Production Volume | Prototype Low Volume High Volume |
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| Lead Time | Quoted on a Job-by-Job Basis |
We do
- Pipe bending
- Tube bending
- Conical bending for architectural roofing and covers
- Spiral bending
- Structural bending
- Specialty bending
| Welded bend |
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| Seamless bend | Seamless type 3, r=1,5xD type 2, r=1,0xD type 5D |
Hydraulic Tube Bends exporter in India, Stainless Steel Pipe Bend supplier, Check 30 Degree Pipe Bends Price List, Fabricated Bends manufacturers in Rajkot, Gujarat.
Prestige quality Carbon Steel Pipe Bend Suppliers in India offer these welded Pipe Bend in DIN, EN, BS, ISO, JIS or ANSI standard. Excel Metal is an ISO certified Stainless Steel Pipe Bend manufacturers & distributor in India.
Pipe Bending Process
- Press bending
- Rotary draw bending
- Roll bending
- Three-roll push bending
- Simple three-roll bending
- Induction bending
- Mandrel bending
Types of Bend in Pipe Manufacturer in India
- Long Radius Bend
- Short Radius Bend
- Piggable Bend
- Hot Induction Bend
- Seamless Pipe Bend
- Welded Pipe Bend
- U Pipe Bend
- J Pipe Bend
- L Pipe Bend
- Mitered Pipe Bend
- Pipe Spool
- 2.5D Pipe Bend
- 3D Pipe Bend
- 5D Pipe Bend
- 10D Pipe Bend
- 22D Pipe Bend
- Custom Tube Bending
- Return Bend
- Structural Steel Bending
- IBR Bend
- Flange Bend
- Mandrel Bend
15 Degree Pipe Bend manufacturer
30 Degree Pipe Bend manufacturer
Buy 30 Deg Bend, 30 Degree Black Pipe Elbow & 30 Degree Copper Elbow at market Cost.
45 Degree Pipe Bend manufacturer
Ready stock of 45 Degree Mandrel Bent Pipe, 45 Degree Ductile Iron Pipe Bend, 45 Degree Downpipe Bend. These 45 Degree Bend are available in stock in various materials & grades. Check Price Of 45 Degree Pipe Bend in India.
60 Degree Pipe Bend manufacturer
90 Degree Pipe Bend manufacturer
We are specialized in 90 Degree Long Radius Bend, Square Tubing 90 Degree Bend, 90 Degree Tube Bend, 90 Degree Conduit Bend, 90 Degree Long Radius Reducing Elbow, 90 Degree Bend Copper Tubing & 90 Degree Long Radius Pipe Elbow. Looking for Stainless Steel Tubing With 90 Degree Bend from India at lowest price ? Contact Us.
135 Degree Pipe Bend manufacturer
Affordable price of 135 Degree Pipe Bend, 135 Degree Brass Fitting, 135 Degree Pipe Elbow & 135 Degree Waste Pipe Bend in UAE.
Fabricated Bends
S Bend Pipe manufacturer
High quality s bend pipeline, s bend pipe, s bend exhaust pipe manufacturers in Mumbai. S bend pipe for sale in India.
Schedule 40 Pipe Bend manufacturer
Exporter of Schedule 40 U-Bend, Schedule 40 Steel Pipe Bend & 90 Deg Long Radius Bend in India.
Hydraulic Tube Bends
Square Tube Bends
Supplier of 90 Degree Square Downpipe Bend, Square 90 Degree Bend, Square Tubing 90 Degree Bend, 2 Inch Square Tubing, Square Tube Bend, Aluminum Square Tube Bend as per national and international standards.
100mm Pipe Bend manufacturer
Manufacturer of 100mm Steel Pipe Bend such as 100mm Pipe 90 Degree Bend & 100mm 45 Degree Bend in India.
Rectangular Tubing Bends
Order Bend Rectangular Pipe in a wide range of sizes & grades.
Oval Tubing Bends
These bend also known as Elliptical Bending or Elliptical Tube Bending.
Following points have to remember while producing SS Pipe Bend
- Stainless Steel Pipe Bend surface must be free of cracks [ASME B31.5 §529.1]
- The minimum thickness after ASME B16.49 Bend bending must not be less than as required for straight pipe [ASME B31.5 §504.2.1]
- 90 Degree Pipe Bend surface must be free of buckles [ASME B31.5 §529.1]
- Either hot or cold methods can be used to bend the pipe [ASME B31.5 §529.2]
- If Heat Treatment is used to produce Fabricated Bend, it must be performed in accordance with the requirements of ASME B31.5
| Stainless Steel Pipe Bend Dimensions | ASME/ ANSI B16.9, ASME/ ANSI B16.49 / ASME/ ANSI B16.28, MSS-SP-75, MSS SP-43, DIN 2605, GOST 17375, GOST 30753, ISO 15590-1, EN 10253-4 Type A, EN 10253-4 Type B |
| Pipe Bend Size |
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| Outer Diameter | 38.0 mm - 206.0 mm |
| Wall Thickness | 1.5 mm / 2.0 mm / 3.0 mm - greater wall thickness at request |
| Bend Radii | 75 / 100 / 150 / 250 / 300 / 500 / 800 / 1,000 / 1,200 / 1,500 mm |
| Bending radius (R) | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom Pipe Bend |
| Radius & Bending angle (θ) | 15°, 30°, 45°, 60°, 90°, 135°, 180° |
| End | ASME B16.9 / B16.49; BE |
| Stainless Steel Pipe Bend Type | Seamless / ERW / Welded / Fabricated Pipe Bend manufacturer |
| Connect method | Butt welding |
| Pipe Bend manufacturing technique | Induction |
| Thickness | Schedule 5S, 10S, 20S, S10, S20, S30, STD, 40S, S40, S60, XS, 80S, S80, S100, S120, S140, S160, XS, XXS etc. |
| Finish | Finished pickled, 2b finish, #8 finish, 180 grit finish, #4 finish ra |
| Bending set | R300, R50 |
| Certification | ASME, ANSI, DIN, JIS, BS, API, Ce, En |
| Stockyard locations |
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| Facilities for Pipe Bend |
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| Pipe Bend Testing Facility |
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| Third Party Inspection |
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| Standard radius | Ø20 - Ø28mm, CLR = 2.0 X diameter Ø26.9 - Ø168.3, CLR = 2.5 X diameter Ø76.1 – Ø168.3 Bauart 5 Ø219.1 – Ø508 Bauart 5 |
| Mill specification | MESC SPE 74/002 2018 , MESC SPE 76/200 2018, EN 10204 -3.1, ISO 10474 -3.1 Pipe Bend Exporter |
Tube Bending Troubleshooting
Check below tube bending troubleshooting chart for bending issues
| Tube Bending Defect | Cause | Solution |
|---|---|---|
Wrinkled bend  |
Undersized bend radius |
Increase bend radius |
| Tube wall thickness too thin | Increase wall thickness | |
Flattened bend
|
Bender is intended for use with a larger tubing diameter |
Use the correct size bender for the tubing being bent |
Tubing is collapsing during bending |
Increase wall thickness |
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| Pressure die is flattening the tubing during the bending operation | Use a bender equipped with rollers instead of a pressure die | |
Kinked bend
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Bender is intended for use with a larger tubing diameter | Use the correct size bender for the tubing being bent |
| Premature bending caused by link not remaining vertical prior to bending | Make sure the link is vertical before placing rollers on tubing | |
Scored tubing
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Bender is intended for use with a smaller tubing diameter | Use the correct size bender for the tubing being bent |
| Damaged bender die | Repair bender die or replace bender | |
| Dirt or foreign matter in bender die/shoe or roller | Clean bender die/ shoe or roller | |
| Frozen roller | Replace damaged roller or bender | |
Excessive tubing deformation
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Improper alignment | Make sure that the bender die and bend shoe are aligned |
| Excessive pressure on the tube latch (generally visible on softer tubing only) | Reduce latch pressure |
Stainless Steel Pipe Bend Radius Chart
PE Allowable Bending Radius
| Pipe SDR | Min. Bend Radius (x DN) |
|---|---|
| 9 | 12 |
| 11 | 15 |
| 13.6 | 21 |
| 17/17.6 | 25 |
| 21 | 35 |
| 26 | 45 |
| 33 | 65 |
Steel Pipe Bend manufacturers, Bend Tube suppliers in India, 30 Degree Pipe Elbow, 180 Degree Fitting stockholder, Pipe Bending wholesaler in Mumbai.
Manufacturing 90 Degree Pipe Bend in India, Excel Metal holds a wide range of ASME B16.49 Bend in all Thickness, stock for immediate despatch throughout India & globally.
Cold Pipe Bending
We offer cold bend pipe, cold bend pipeline, cold bend tubing & cold bend steel rod in Mumbai, India.
- Roll Bending - Standard pipe sizes up to NPS 10". Radii of 36" and larger, angles up to 360 degrees.
- Rotary Draw Bender - Standard pipe sizes up to NPS 10". Radii as tight as 2D, angles up to 180 degrees.
- Custom-Built Bender - All Pipe Sizes up to 48" OD x 1" wall.
Pipe Bending Terms
| Arc | The curved portion of a bend. |
| Bend Radius | Distance from the center of curvature to the centerline axis of the tube or pipe. Bend Nomenclature Illustration. |
| Chord | Straight distance between the centerline points of any two points of a bend. |
| Degree of Bend | Angle in degrees to which the bend is formed (e.g., 45 degrees, 90 degrees). |
| Grade | Manufacturer's specification of material types of tube or pipe (e.g., A53B carbon steel, T304 stainless steel).ID - Inside diameter of the tube or pipe. |
| Minimum Tangent | The minimum length of straight pipe on the end of a bend required by the bending machine to form the bend. |
| OD | Outside diameter of the tube or pipe. |
| Ovality | The distortion or flattening of tube or pipe from its normal round shape caused by the bending process. |
| Square Cut | Cuts made square to the tangent of a bend after the bending process. |
| Tangent | The straight portion of material on either side of the arc of a bend. |
| Tangent Point | The point at which the bend starts or ends. |
| Wall | The thickness of tubular material. |
| Wrinkles | Folds, creases, or waving formed on the inner radius of a bend during the bending process. |
| Marking | Place a directional mark over the bend mark to indicate the outside, or heel, of the 45° bend. This will ensure the bend is made in the intended direction. |
Fractional Adjustment Calculations
Metric Adjustment Calculations
Our Supplied Stainless Steel Pipe Bend in below Projects :
Ennore Petrochemical Cluster Project (India), Chennai, India
Ophir Oil Field Development,
Offshore Peninsular, Malaysia
Chevron Indonesia Deepwater Development Project,
Jakarta, Indonesia
Batangas LNG Terminal, Batangas, Philippines
Khulud Tight Gas Project,
Yibal, Oman
Bul Hanine Redevelopment,
Qatari Coastline, Qatar
Zuluf Field Expansion Project,
Arabian Gulf, Offshore Saudi Arabia (KSA)
Abu Dhabi Gas Distribution Network Pipeline Project,
Abu Dhabi, United Arab Emirates (UAE)
KrisEnergy’s Cambodia Oil Project,
Cambodia, Thailand
Dung Quat Refinery Project,
Quang Ngai, Vietnam
Bahrain Deep Gas Exploration Project, Manama, Bahrain
Al-Zour New Refinery Project,
Zour, Kuwait
ASME B16.49 Bend stockist, Stainless steel pipe bender dealer , Carbon steel bend traders, Exporter of 180 degree return bends, SS pipe bending, ASME B16.9 Pipe Bend manufacturers in India.
Excel Metal is a manufacturer and supplier of Hydraulic Tube Bend offering in all Ratings up to 2500#, built a distribution network with more then 65 countries globally.